Profile Grinder

Profile Grinder

Details
The Profile Grinder (DGM-2.2I) is a high-efficiency rail maintenance machine designed specifically for turnout track repair. It precisely restores worn or damaged areas of point rails, movable heart rails, and wing rails, improving rail surface flatness, enhancing wheel-rail contact, reducing operational noise, and increasing passenger comfort. Lightweight, safe, and easy to operate, it significantly reduces labor intensity and maintenance costs, making it an essential tool for railway construction and maintenance projects.
Category
Rail Grinding Machine
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Description
Technical Parameters

Profile Grinder DGM-2.2I – Efficient Turnout Rail Maintenance

 

The DGM-2.2I Profile Grinder is engineered for high-precision maintenance of turnout rails, including point rails, movable center rails, and wing rails. It restores rail profiles with ±0.1 mm accuracy, grinds defects up to 50 mm in depth, reduces operational noise by up to 10 dB, and increases turnout lifespan by approximately 30% compared to manual methods. Compact and lightweight at 22 kg, it is easy to transport and operate for on-site rail maintenance teams.

 

Specifications

 

Engine GX50 Gasoline Engine
Power 1.47 kW
Engine Speed 8500 r/min
Spindle Speed 5500 r/min
Grinding Wheel 110 × 22 × 55 mm, line speed ≥ 60 m/s
Weight ≤ 22 kg
Dimensions (L×W×H) 835 × 540 × 580 mm

 

Applications

 

  • Repair turnout weak spots (<50 mm) on point rails, movable center rails, and wing rails.
  • Treat rail surface defects, fat edges, and profile deformations.
  • Enhance wheel-rail contact for smoother ride and reduced noise.
  • Optimize structural stress on turnout components.
  • Reduce labor intensity and maintenance costs for railway operators.

 

Features

 

  • Precise grinding of turnout point rails and wing rails (±0.1 mm accuracy).
  • Lightweight 22 kg design, portable and easy to operate on-site.
  • Reduces maintenance downtime by ~30% compared to manual grinding.
  • Noise and vibration reduction improves passenger comfort.
  • High-efficiency grinding with daily output up to 100 meters under standard conditions.
  • Durable components extend rail and turnout service life.

 

Storage & Maintenance

 

  • Store in dry, ventilated conditions to prevent corrosion.
  • Clean dust and metal shavings after use; cover with dust cover.
  • Protect against vibration, impact, and heavy objects.
  • Rotate grinding disc and transmission components during long-term storage.
  • Apply rust-proof oil/grease to key parts.
  • Drain fuel for gasoline models; disconnect power for electric models.

 

Safety Warnings

 

  • Do not store in flammable environments.
  • Disconnect power or fuel source during maintenance.
  • Avoid unauthorized disassembly of mechanical components.
  • Dispose of waste oil according to local regulations.

 

Purchase & Customization

 

  • Customizable wheel size, motor power, and grinding accessories upon request.
  • Minimum Order Quantity (MOQ): 1 unit
  • Packaging: Seaworthy wooden box or customized packaging
  • Delivery Time: 15-30 days after order confirmation
  • Payment Methods: T/T, L/C, Western Union
  • Quality Certifications: CE, ISO 9001, CRCC approved
  • After-Sales Service: Lifetime technical support, spare parts available

 

Quality & Technical Control

 

  • Each unit undergoes strict inspection before shipment.
  • Precision grinding accuracy tested with laser measurement tools.
  • ISO 9001 certified production process ensures consistent quality.
  • CE and CRCC approved components for international railway standards.

 

Case Studies

 

  • Over 50 units supplied to Chinese high-speed rail operators, reducing turnout maintenance downtime by 30%.
  • Used in Southeast Asia rail projects to repair turnout weak spots efficiently and safely.

 

FAQ

 

  • Q: Can the grinder be customized for wider rails?
    A: Yes, custom grinding wheels and motor configurations are available.
     
  • Q: What is the typical grinding depth?
    A: Up to 50 mm per pass for turnout weak spots.
  •  
  • Q: Is training provided?
    A: Yes, on-site or remote operational training is available.

 

Contact Information

📧 Email: elinachina@126.com

📞 WhatsApp / Phone: +86 15617710309

🌐 Website: www.qlrailwaymachine.com

 

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