Train Track Grinder

Train Track Grinder

Details
LDM2001 lithium battery train track grinder is mainly used for profile grinding of railway rail welding joints, adopting a 72V intelligent lithium battery system, it supports dual modes of electronic feed and mechanical feed, with adjustable electronic feed accuracy (0.1mm/gear), suitable for primary polishing and precision polishing scenarios.
Category
Rail Grinding Machine
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Description
Technical Parameters

The lithium battery train track grinder is mainly used for profile grinding of railway rail welding joints, and has the following characteristics.

 

Core Features

 

1. Dual control feed system: The lithium battery train track grinder supports dual modes of electronic and mechanical feed, with adjustable precision of up to 0.1mm for electronic feed, suitable for different needs of precision grinding and initial grinding. ‌

2. Intelligent display: Real time display of battery level and feed depth, visualized operation. ‌

3. Waterproof design: The waterproof performance of the whole machine meets the requirements of outdoor operations and can work stably in environments ranging from minus 30 ℃ to 45 ℃. ‌

4. Battery life: A single charge can complete 8-10 weld seam polishing (aluminum thermal welding or laser welding), with a continuous working time of over 1 hour. ‌

5. Grinding wheel adaptation: Adopting resin thick walled cup-shaped grinding wheel, suitable for 50kg/m-75kg/m steel rail specifications. ‌

 

Main Purpose

 

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1. Pre treatment of rail welding: The lithium battery train track grinder performs contour grinding on the rail welding joints to remove the oxide layer and concave and convex surfaces, ensuring the welding quality.


2. Rail waist polishing: Suitable for rail waist polishing operations in railway laying, subway maintenance and other scenarios, improving efficiency and reducing labor intensity for workers.


3. Weld repair: Repair the surface defects of the welded steel rail, restore the geometric profile, and ensure the smoothness of train operation.

 

Feature

 

Adopting a 72V intelligent lithium battery system, it supports dual modes of electronic feed and mechanical feed, with adjustable electronic feed accuracy (0.1mm/gear), suitable for primary polishing and precision polishing scenarios. Equipped with real-time power digital display function, it can intuitively monitor the battery status. ‌

 

● Durability and adaptability

The total weight of the machine is only 70kg, supporting operation in environments ranging from minus 30 ℃ to 45 ℃, and equipped with waterproof design. The maximum tilt range of the grinding wheel is up to 90 °, which is suitable for different angle grinding needs, especially for fine processing of rail welding joints. ‌

 

● Efficient battery life

A single charge can complete 8-10 weld seam polishing (about 8 for aluminum thermal welding and about 10 for laser welding), with outstanding battery life. Pre set warning values for feed depth to avoid equipment damage or safety accidents caused by excessive polishing. ‌

 

● Portability

Powered by lithium batteries, it eliminates dependence on external power sources and is suitable for on-site operations in scenarios without power supply. The operation interface is simple, and a single person can complete the polishing tasks of complex parts such as turnouts and switch rails.

 

Application

 

Railway welding repair: The lithium battery train track grinder can grind the rail welding joints, eliminate weld beads and unevenness.


Line maintenance: Repair the wear and scratches on the side of the rails to extend their service life.


New line construction: Pre-process rail profiles to ensure the accuracy of track laying.


Turnout maintenance: Precisely polish the complex contours of the turnout area to enhance the stability of train passage.

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Maintenance

 

After the construction of each shift, clean the exposed linkage guide bar and transmission chain of the yaw manoeuvring mechanism; the transmission screw and transmission chain of the transverse moving mechanism and other components, and add mechanical lubricant to their sliding surfaces.

 

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